Engineers are developing a new method of processing nanomaterials that could lead to faster and cheaper manufacturing of flexible, thin film devices, such as touch screens and window coatings.
The “intense pulsed light sintering” method uses high-energy light over an area nearly 7,000 times larger than a laser to fuse nanomaterials in seconds.
The existing method of pulsed light fusion uses temperatures of around 250 degrees Celsius (482 degrees Fahrenheit) to fuse silver nanospheres into structures that conduct electricity. But the new study, published in RSC Advances and led by Rutgers School of Engineering doctoral student Michael Dexter, shows that fusion at 150 degrees Celsius (302 degrees Fahrenheit) works well while retaining the conductivity of the fused silver nanomaterials.
The engineers’ achievement started with silver nanomaterials of different shapes: long, thin rods called nanowires in addition to nanospheres. The sharp reduction in temperature needed for fusion makes it possible to use low-cost, temperature-sensitive plastic substrates like polyethylene terephthalate (PET) and polycarbonate in flexible devices without damaging them.


A new process for growing wafer-scale 2D crystals could enable future super-thin electronics.

In a recent survey of over 100 corresponding authors who published in ECS journals, over 55% of respondents said the speed from initial manuscript submission to publication was faster than expected, and nearly 25% said it was very fast.
Stress a muscle and it gets stronger. Mechanically stress a new rubbery material—say with a twist or a bend—and it automatically stiffens by up to 300 percent, the engineers say.
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Researchers have developed a new titanium-based material that is a good candidate for making lead-free, inorganic perovskite solar cells.
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